CAPABILITY
Plastic Molding
Alentra offers injection, blow, and specialty and micro molding for medical, pharmaceutical, drug delivery, diagnostic, life science, and consumer products. With validated tooling, controlled production environments, and an ISO 13485:2016 quality system, we deliver consistent parts from prototype through high-volume production.
CAPABILITY
Plastic Molding
Alentra offers injection, blow, and specialty and micro molding for medical, pharmaceutical, drug delivery, diagnostic, life science, and consumer products. With validated tooling, controlled production environments, and an ISO 13485:2016 quality system, we deliver consistent parts from prototype through high-volume production.
WHERE EVERY PART TAKES SHAPE
The right process for
every part.
Precision molding is critical for products used in regulated and performance-driven markets. Our engineers help match each part to the right process, whether that's injection molding for tight-tolerance components, blow molding for bottles and containers, or specialty molding for multi-material and miniature parts.
A one-stop shop for molding
Injection, blow, and specialty and micro molding with one partner.
Prototype to production
Single-cavity development proves parts and processes before high-volume production.
Regulated-industry rigor
ISO 13485:2016-certified and FDA-registered, with IQ/OQ/PQ validation.
INSIDE PLASTIC MOLDING
Five capabilities,
one standard.
From prototypes to high-volume production, with process control guiding every run.
Precision Molding
Structured quality systems, validated tooling, and controlled production environments support consistent part performance across every production run, whatever the process.
Injection Molding
Tight-tolerance, repeatable molding on presses from 44 to 500 tons, with integrated automation and vision inspection.
Blow Molding
Extrusion, injection, and injection stretch blow molding for bottles, vials, containers, and pharmaceutical packaging.
Specialty & Micro Molding
Insert, over, two-shot, and micro molding for complex, multi-material, and miniature parts as small as 0.001 grams.
Prototype Development
3D printing and single-cavity development with injection and blow molding processes optimize parts and processes before production.
Plastic molding is just one part of a connected program.
Our Process
From part design to production molding.
1
Design
DFM and material selection.
2
Tooling
Validated, precision tool builds.
3
Prototype
Single-cavity part and process proof.
4
Validate
IQ/OQ/PQ and capability studies.
5
Produce
Repeatable, SPC-monitored molding.
WHY Alentra
A molding partner built for consistency.
Engineering-led
The right process from the start
Our engineers design for part-to-part consistency, optimize mold costs, and bring material selection expertise to every program.
Scalable capacity
From prototype to high volume
Molding operations on the East and West Coasts support programs from single-cavity development through high-volume production.
Quality-first
Certified and controlled
ISO 13485:2016-certified, FDA-registered operations with validated tooling, full SPC, and IQ/OQ/PQ validation.
QUALITY & COMPLIANCE
Quality systems built for repeatable production.
Our ISO 13485 quality management system, FDA registration, validation services, and inspection capabilities provide documented support for every molding program.
- ISO 13485:2016 quality management system
The core medical-device quality standard, applied across our molding operations.
- FDA registered
Supporting production for medical, pharmaceutical, and diagnostic applications.
- IQ / OQ / PQ validation services
Process validation and capability studies confirm molding processes run consistently. - Statistical process control & inspection
Full SPC, vision inspection, full-dimensional layout inspection, and weekly reporting on corrective actions.
Ready to find the right molding process?
Whether you need a tight-tolerance component, a custom bottle, or a complex multi-material part, our molding capabilities and quality systems are ready to support what's next.
Locations
Molding capacity, coast to coast.
With molding operations on the East and West Coasts, Alentra gives programs access to domestic capacity closer to the markets they serve, from prototype through high-volume production.
167
Molding machines
44–500
Ton press range
Class 7 & 8
ISO cleanroom molding
0.001 g
Micro-molded parts
EXPLORE MORE
Connected capabilities.
Tooling
In-house and U.S./APAC hybrid tool builds with on-site machining and 24/7 monitoring.
Cleanroom Manufacturing
Molding, assembly, and kitting in ISO Class 7 and 8 cleanroom environments.
Automation & Assembly
Custom manual and automated assembly, ultrasonic welding, and bonding that turn molded components into finished devices.
Packaging & Kitting
Custom packaging configurations, custom and clinical trial kitting, labeling, and RFID management.
Ready to move your program forward?
Bring us a new part, an existing program, or a project that needs more molding capacity. Alentra connects tooling, molding, assembly, and quality systems through one accountable team.