CAPABILITY
Blow Molding
Alentra offers efficient, scalable blow molding for bottles, vials, containers, and pharmaceutical packaging. From prototype through commercial production, our EBM, IBM, and ISBM technologies deliver hollow plastic components engineered for product integrity and reliable performance.
CAPABILITY
Blow Molding
Alentra offers efficient, scalable blow molding for bottles, vials, containers, and pharmaceutical packaging. From prototype through commercial production, our EBM, IBM, and ISBM technologies deliver hollow plastic components engineered for product integrity and reliable performance.
WHERE PACKAGING TAKES SHAPE
Consistency at every scale.
Using extrusion, injection, and injection stretch technologies, Alentra produces bottles, vials, containers, and specialty components from prototype through commercial production. Our engineers design for part-to-part consistency and lower mold costs, and fully programmable controls support repeatable production.
Three processes, one partner
EBM, IBM, and ISBM blow molding under one roof.
Cleanroom capable
Blow molding in an ISO Class 8 cleanroom for sensitive applications.
Regulated-industry rigor
ISO 13485:2016-certified and FDA-registered, with IQ/OQ/PQ validation.
INSIDE BLOW MOLDING
Five capabilities, one standard.
Bottles, vials, and containers from prototype through production, with process control guiding every run.
Process Control & Consistency
Fully programmable controls and design engineering focused on part-to-part consistency keep production repeatable. Cleanroom production and validated processes support the quality your products require.
Extrusion Blow Molding (EBM)
Air is blown into an extruded tube of plastic inside the mold, forming bottles and hollow containers.
Injection Blow Molding (IBM)
Injection-molded preforms are inflated in a closed mold for precise, consistent small containers and vials.
Injection Stretch Blow Molding (ISBM)
Preforms are stretched and blown for strong, clear containers with rotational symmetry.
Prototype Development
Prototype parts produced with blow molding processes prove part function before commercial production.
Blow molding is just one part of a connected program.
Our Process
From first design to finished container.
1
Design
Engineered for consistency and cost.
2
Prototype
Prove the part and process.
3
Validate
IQ/OQ/PQ and capability studies.
4
Produce
Programmable, repeatable molding.
5
Inspect
Centralized and on-floor inspection.
WHY Alentra
A blow molding partner built for scale.
Scalable capacity
Room to grow
Our 128,000 sq ft facility processes 1.2 million pounds of plastic every year, supporting programs from prototype through commercial production.
Quality-first
Certified and controlled
ISO 13485:2016-certified, FDA-registered operations with ISO Class 8 cleanroom production and IQ/OQ/PQ validation.
Engineering-led
Designed for consistency
Our engineers optimize designs for part-to-part consistency and lower mold costs, including options for recycled and eco-friendly resins.
QUALITY & COMPLIANCE
Quality systems built for repeatable production.
Our ISO 13485 quality management system, FDA registration, validation services, and inspection capabilities provide documented support for every blow molding program.
- ISO 13485:2016 quality management system
The core medical-device quality standard, applied across our blow molding operations.
- FDA registered
Supporting production for medical, pharmaceutical, and diagnostic applications.
- IQ / OQ / PQ validation services
Process validation and capability studies confirm blow molding processes run consistently. - Inspection & reporting
Full-dimensional layout inspection, centralized and on-floor inspections, and weekly reporting on corrective actions.
Ready to scale your next bottle or vial?
Whether you're developing a new bottle or vial or moving an existing program, our blow molding capacity and quality systems are ready to support what's next.
Locations
Blow molding capacity, built to scale.
Anchored by our 128,000 sq ft Auburn, NY facility, Alentra gives programs access to domestic blow molding capacity backed by one ISO 13485:2016 quality system.
3
Blow molding technologies
100,000
Sq ft of total Molding Space
1.2M
Pounds of plastic processed annually
Class 8
ISO cleanroom
WHAT COMES NEXT
Connected capabilities.
Specialty & Micro Molding
Insert, over, two-shot, and micro molding for complex, multi-material, and miniature parts.
Tooling
In-house and U.S./APAC hybrid tool builds with on-site machining and 24/7 monitoring.
Cleanroom Manufacturing
Molding, assembly, and kitting in ISO Class 7 and 8 cleanroom environments.
Assembly & Automation
Manual and automated assembly, scaled from early production through full-volume manufacturing.
Ready to move your program forward?
Bring us a new container, an existing program, or a project that needs more blow molding capacity. Alentra connects tooling, blow molding, assembly, and quality systems through one accountable team.